Our Hamilton office is not open for walk-ins. You can have your orders delivered to your address or pick them up from our factory at 1000 Edgeley Blvd, Vaughan.

Acoustical Foam

Ordering Details:
  •  Acoustical foam can be combined with thicker packaging foam and foam with skin on it (skin foam) for applications like soundproofing basements with theatre rooms.
  • Full-size sheets (5 ft x 7 ft) can be cut down to smaller sizes as required. You must take the full sheet.
  • Please contact us for larger quantities (i.e. more than 10 sheets).
A)Application

For sound absorption and noise reduction, acoustical foam is an excellent choice. It can be utilized inside machinery housings or computer server rooms to keep noise from escaping into adjacent areas. This helps reduce the need for hearing protection and contributes to a more comfortable office environment.

In music and recording studios, acoustical foam helps absorb reflected sound energy and shortens the duration noise lingers in the air. This minimizes noise pollution and enhances the clarity and quality of the human voice and music.

For acoustical applications, we provide the 1870C foam in a charcoal hue. It boasts a 1.8 lb. density and a 70 lb. ILD, offering extra firm compression. The foam has a convoluted structure with peaks of 1.5” and valleys of ½”.

B)Available Size

Full Sheet - 0.5/1.5" x 60" x 80"

C)Order Details
Unit Price
$149.45
Colour of Different Foam Types (Click on foam to see bigger picture)
VG12 Memory
Premium HR
Curon HD
Dry Foam
1030 to 1.9 lb.
1570C Charcoal

Foam Types and Specifications

QualityPart No.DescriptionDensity
(lbs/cubic foot)
FirmnessPrice / Board Foot
Cut to SizeSheets
Economy1030Lightest weight, cheapest grade, used in toppers for spring mattresses.1.0 lb. WhiteMedium$1.39$1.39
13381.3 lb density, heavier and firmer than 1030.1.3 lb. WhiteMedium Firm$1.59$1.59
Basic1515For better quality backs or mattress toppers (use 1515). Basic seating used for office furniture, dinnette seats or furniture that is sold at flea markets or discount stores. Has a low cost but also has a lower performance level. Can be used for Sofa Bed mattresses or better Camp mattresses for heavier use.1.5 lb.
White
Soft$1.75$1.48
1530Medium$1.75$1.48
1535Medium Firm$1.75$1.48
1545Firm$1.75$1.48
Good1925This line is mostly used by furniture manufacturers that supply furniture to good stores. Good value for a conventional foam. Used for seating and bedding applications for full foam mattresses. Stores call it the best. We make better mattresses because we use better foam.1.9 lb.
White
Medium$2.15$1.82
1932Medium Firm$2.15$1.82
1938Medium Firmer$2.15$1.82
1943Firm$2.15$1.82
1955X-Firm$2.15$1.82
Curon HDC2130Used for better seating by the Upholstery trade. Makes a good mattress core that can be combined with High Resiliency, Natural Latex, or Memory Foam toppers. The Curon brand has been around for over 35 years and is well known for its performance and comfort compared to other polyurethane foam. The firmness rating is for a 4 or 5" cushion. Use lower compressions for thicker applications and higher ones for thinner use.2.1 lb.
Blue
Medium$2.46$2.09
C2135Medium Firm$2.46$2.09
C2145Firm$2.46$2.09
C2165XX-Firm$2.75$2.35
Premium HRHR18The best High Resiliency (HR) foam made in Canada. HR foam is heavier which means it maintains its thickness and firmness, much longer than traditional polyurethane grades that tend to soften with use. The Q18 and Q22 can be used for premium softer backs and seats. They can also be used long-lasting toppers for added comfort.This line is a little heavier than regular Premium HR and comes in Super Soft or Firmer Compressions. All Premium grades are non-allergenic and certiPUR-US certified. They are not made with any harmful chemiclas or sustances and have minimal off-gas; especially, when compared to some imported off shore grades which are used in boxed mattresses that are sold online or in some department stores.2.6 lb.
Peach
Soft$4.15$3.89
HR22Medium Soft$4.15$3.89
HR26Medium$4.15$3.89
HR31Medium Firm$4.29$3.64
HR35Medium Firm$4.29$3.64
HR41Firm$4.29$3.64
HR51X-Firm$4.29$3.64
HR61XX-Firm$4.65$4.09
Dry Fast (Outdoor Foam)DF32Dry Fast Outdoor Foam is ideal for outdoor cushions that are exposed to the elements. However, if you are using water-repellent fabric you may also want to consider Premium HR Plus foam. They are also mold and mildew resistant.1.8 lb.
White
Medium$7.39
DF48Firm$7.39
Other Types1570CUsed in packaging applications1.5 lb. CharcoalXX-Firm$2.35
1590Used for Ottomans or gym mats1.5 lb. WhiteXX-Firm$2.02
2295Better quality than the 1590 but just as firm2.2 lb. SilverXX-Firm$3.15
HR10Memory foam like HR foam with better air circulation and pressure point relief.3.0 lb.
Light Green
Super Soft$5.15
Memory FoamMF3010Memory Foam for Mattress Toppers or Softer Seating3.0 lb.
Light Blue
Soft$5.00
VG4012Memory Foam with swirls of cooling blue gel4.0 lb.
Blue Swirls
Super Soft$7.15

What is comfortable ?
Anything you want it to be.
If you can draw it, we can cut it out of foam.

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Fibre Wrapping

Polyester Fibre is mainly used as a comfort layer on top of foam, or by itself, as stuffing in furniture backs. The most common and default thickness, when you order fibre wrap, is 1.25″ thick. It is cut to the size of the cushion and joined, using foam adhesive, to the top, bottom and front of a seat cushion.

Polyester Fibre is mainly used as a comfort layer on top of foam, or by itself, as stuffing in furniture backs. The most common and default thickness, when you order fibre wrap, is 1.25″ thick. It is cut to the size of the cushion and joined, using foam adhesive, to the top, bottom and front of a seat cushion.

The fibre fills in all the gaps in the fabric and gives the finished cushion a more rounded look. Without the fibre the foam alone will look flat and the fabric may appear loose and saggy.

Since fibre compresses easily, you do not need to make an allowance for the fibre when deciding on your foam size or thickness.

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Winter Shutdown Notice

  1. Our Factory will be shutdown from Dec 23rd until Jan 1st, 2024.
  2. Regular shipping and pickup will resume on Tues Jan 2nd.
  3. PLEASE NOTE: You can still order over the Winter Shutdown, but we will not be able to process your order until our return on Jan 2nd.
  4. CONFIRMATION AND AVAILABILITY: We will email you when your order will be available for pickup.
  5. Thank You for visiting our site.

Online Payment

Order Availability

1
Processing vs. Shipping Time

Processing time is the time it takes to get your order ready to leave our factory. This includes receiving the pattern (for pattern cuts), cutting the foam, fabrication, performing quality checks and packing for shipment. Processing times are displayed below:

  • Foam cut to size minimum 3 hours from time of order
  • Foam that is wrapped with fibre (5 days or less)
  • Mattress size (foam only) or pre-made stock mattresses (2 Days or less)
  • Standard size layered mattress with cover (10 Days)
  • Custom sized mattress, including boat mattress, with cover (15 Days)

Shipping time is the time for your item(s) to travel from our factory to your destination.

2
Quicker Pickup Available
  • We stock all our foam types in block form
  • You can request a quicker 3-hour pickup in the checkout page
  • Your order will be ready 3 hours after it is placed
  • Factory location – 1000 Edgeley Boulevard Vaughan, ON
  • Business hours – Monday to Friday from 9:00 am to 5:00 pm
  • We are closed for lunch from 12:30 pm to 1:00 pm
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3
Delivery Quote
  • All foam and mattresses are compressed and roll packed to keep the cost of delivery down
  • All foam orders are processed and shipped within 5 days of receipt
  • Add your address information in the cart page for a quote on delivery